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Crane Gearbox Leak Causes and Control Methods

14 May, 2016

Crane gearbox is one of the most important parts of crane power transmission. Crane gearbox affects the sizing, loading, traveling and operating of overhead cranes. When crane gearbox leaks, it will result in serious crane gearbox failure and may result in crane accidents. To ensure your crane safety, the possible causes to crane gearbox leak are analyzed and related control methods are presented for your sake.

Causes to crane gearbox leakage

1. The pressure difference inside and outside crane gearbox

During gearbox operating, due to deputy campaign of friction heat and the affecting of ambient temperature, the gear temperature rise up, If there are no holes or holes blocked, the pressure gradually increase, the higher the internal temperature, the greater the pressure difference with the outside world, the lubricant leak from the crevice under the pressure.

Crane gear box

Crane Gearbox Snap

2. Unreasonable structural design

  • Access plate is too thin, easy to be deformed after tightening the bolts, which will make the bonding surfaces uneven, leak from the crevice.
  • During gearbox manufacturing, gear is without heat treatment, thus there is inside stress not eliminated, and inevitable deformation will lead to crevices and leakage
  • No Return chute is designed on the gearbox shell, Lubricating oil accumulated in the seal, cover, binding surface, etc., leak will happen due to the pressure difference
  • Unreasonable sealing structure design, at the very first time, crane gearbox is designed with oil groove, felt ring type seal structure, the deformation of felt as assembly seals the joint crevice, if the seal joint is not very good, the seal will be at failure in a very short time cause of the seal’s poor performance at compensation. Although there is holes on oil groove, it is too easily blocked to fulfill the role of oil return.

Hoist gearbox
Hoist gearbox

3. Excessive amount of oil

During gearbox operating, oil tank is agitated badly, lubrication oil splashes inside the gearbox, If the refuel over amount, large numbers of lubricating oil accumulate in seals, joint surface, etc., resulting in leaks.

4. Improper repair process

Upon gearbox maintenance, leaks will happen due to joint surface dirt remove not completely or improper sealant selection, seals direction hold reverse, untimely maintenance etc.

Methods to control leakage

1. Balance pressure

Improve access plate and breathable cap, the main reason of leakage is pressure difference inside and outside the gearbox. If pressure balanced can be achieved, leakage will be stopped. The gearbox oil holes is too small to be blocked by coal, dirt etc. It is required to open the hole cover at every refueling, the more frequently refueling the more possibility of leakage. Thus the oil cup type cap is designed, and thicken the access plate to 6mm, then welding the cap on the plate to achieve the balanced pressure. Also the refueling can be through the cap instead of opening it, decreasing the leakage possibility.

2. Smooth flow

In order to make sure the lubricant not accumulate in the shaft seal, some method should be done to make the lubricant flow in a certain direction, the method is called smooth flow. Specific approach is to open an oil groove under the bearing, at the same time, open a gap which is directly lead to the groove at the end cover, thus the extra lubricant will flow through the groove and cap smoothly.

3. Using new sealing material

Use novel polymer material as a seal to block the leakage, if the leakage happen in the static sealing point among gearbox operation, 2555 and 90T novel polymer material can be used to prove the leakage.

4. Seriously implement maintenance technology

Among gearbox maintenance, the engineer should strictly follow the requested process, sealing cannot be held reverse, rim should not be at any damage, outer edge no deformation, joint points should be clean up without any dirt, fuel quantity should be within the rated amount.

5. Wiping

The leakage can be settled after the improvement of the static sealing point. But due to multiply reasons, the dynamic sealing point is easily to happen with leakage. That is the reason that cleaning up is very necessary to wipe the dirt among gearbox operating stopped.

Safety tips for your eot cranes

Crane safety overview is for you to ensure the safety of your remote control overhead crane, gantry crane, jib crane, workstation crane. Tips on crane safety control, safety devices, operational safety, crane inspection and maintenance, crane accidents and crane risk analysis and preventive measure, and crane factory visiting safety, etc., are for your reference.

Crane safety control and safety devices

  1. Overhead crane safety: bridge crane, Eot and remote control overhead crane travelling crane safety
  2. Double girder remote control overhead crane safety control
  3. Overhead crane safety tips and 6 misconception on Overhead crane safety
  4. Crane Safety: Overhead Crane Safety Devices
  5. Which parts of your remote control overhead crane need safety protection devices?
  6. How to Ensure Overhead Crane Safety | Dongqi Crane Safety
  7. Gantry Crane basic: Gantry crane windproof anchor devices
  8. Crane brakes, crane brake parts and crane brake system

Operational safety

  1. crane operation Risk Analysis- Dongqi Crane Safety
  2. Gantry Crane Operation Precautions

Crane inspection and maintenance

  1. Overhead and Gantry Crane Safety and Inspection Requirements
  2. Overhead Cranes: Crane Daily Inspection and crane maintenance
  3. Bridge crane inspection and maintenance ensure your bridge crane safety
  4. crane parts scrapped standards: When to replace your crane parts?

Crane accident rish analysis and preventive measures

  1. Crane accidents and crane safety measures for remote control overhead crane, gantry crane, jib crane
  2. Eot crane safety: Danger of remote control overhead crane overload
    How to prevent crane collapse
  3. Hoist Cranes Safety Measures under Dust, Humid, Hot and Cold Conditions

Crane repair and maintenances

  1. Crane Maintenance Basic: Crane Maintenance Procedures
  2. Crane lubrication: manual crane lubrication or centralized crane lubrication?
  3. Overhead Crane Camber Deformation and Restoration
  4. Crane Repair and Overhead Crane Safety Tips from Overhead Crane Engineer, Informative and Practical
  5. Crane Gearbox Leak Causes and Control Methods
  6. Rail gnawing prevention for industrial crane safety

Visiting safety

  1. Crane Factory Visiting Safety Guide - Crane safety for visitors

If have any problem on crane safty, please feel free to contact us. Email: sales@cranesdq.com. WhatsApp/ WeChat: +86 150 3617 7583. Dongqi will assure you the safety of your remote control overhead crane, gantry crane, jib crane, etc.

Dongqi safe eot crane offering

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Make your remote control overhead crane safer

Parameters of remote control overhead crane drawing
Overhead crane: S= Crane Span, H= Lifting height

In order to give you suitable remote control overhead crane safety solution promptly, please help our remote control overhead crane engineer to confirm the following information as much as possible:

  1. Types of remote control overhead crane: (Single or double girder? European type or Common one? )
  2. Capacity:
  3. Span:
  4. Height of Lift:
  5. Power supply: (3phase? Voltage? Hz?)
  6. Bay/ Travelling Length:
  7. Quantity:
  8. Operation: Through Pendant/Radio Remote/Cabin Control
  9. Indoor/Outdoor:
  10. Application (What are you planning to lift) :
  11. Environment (Normal/ hazardous) :
  12. Building drawing if possible:
  13. Location:
  14. Industry type: (Eg: Auto, steel, sugar, stone, etc)
  15. Rail Existing/New: (Size in case of Existing)
  16. Number of Cranes in bay:
  17. Existing Structure/New Structure:
  18. Your full company address and contact details:

If you do not know about how to solve your remote control overhead crane problems, please feel free to leave us a message or email to sales@cranesdq.com. WhatsApp/ WeChat: +86 150 3617 7583. The reply of our remote control overhead crane engineer will be given within 24 hours. Get your custom remote control overhead crane solutions.

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