Home > Media & Resource > Blog

Remote control crane safety: Remote control overhead crane driver safety tips

13 Jul, 2017

As a professional remote control overhead crane designer, manufacturer, and supplier, Dongqi Hoist and Crane offers types of remote control overhead cranes, and related crane remote controls and overhead crane services to ensure the easy use of the remote control overhead cranes. In the following, it is the safety tips for remote control overhead cranes make sure the efficient and safe use of your remote control overhead crane.

Remote control overhead crane safety

Remote control eot crane safety is highly affected by crane driver’s operation. How to run your overhead crane safely by remote control? Check the Remote control overhead crane safety tips now.Crane driver is the important factor for the overhead crane running and traveling. A skilled Crane driver can make the crane work more easily and get twofold results with half the effort.

Remote control overhead crane components

It is the basic for crane driver’s to master the basic components of the remote control overhead crane which will be operated. Let’s see the main components drawing of remote controlled overhead crane now.

Remote control overhead crane drawing
20 ton remote control overhead crane component drawing for reference

Safety tips for your eot cranes

Crane safety overview is for you to ensure the safety of your remote control overhead crane, gantry crane, jib crane, workstation crane. Tips on crane safety control, safety devices, operational safety, crane inspection and maintenance, crane accidents and crane risk analysis and preventive measure, and crane factory visiting safety, etc., are for your reference.

Crane safety control and safety devices

  1. Overhead crane safety: bridge crane, Eot and remote control overhead crane travelling crane safety
  2. Double girder remote control overhead crane safety control
  3. Overhead crane safety tips and 6 misconception on Overhead crane safety
  4. Crane Safety: Overhead Crane Safety Devices
  5. Which parts of your remote control overhead crane need safety protection devices?
  6. How to Ensure Overhead Crane Safety | Dongqi Crane Safety
  7. Gantry Crane basic: Gantry crane windproof anchor devices
  8. Crane brakes, crane brake parts and crane brake system

Operational safety

  1. crane operation Risk Analysis- Dongqi Crane Safety
  2. Gantry Crane Operation Precautions

Crane inspection and maintenance

  1. Overhead and Gantry Crane Safety and Inspection Requirements
  2. Overhead Cranes: Crane Daily Inspection and crane maintenance
  3. Bridge crane inspection and maintenance ensure your bridge crane safety
  4. crane parts scrapped standards: When to replace your crane parts?

Crane accident rish analysis and preventive measures

  1. Crane accidents and crane safety measures for remote control overhead crane, gantry crane, jib crane
  2. Eot crane safety: Danger of remote control overhead crane overload
    How to prevent crane collapse
  3. Hoist Cranes Safety Measures under Dust, Humid, Hot and Cold Conditions

Crane repair and maintenances

  1. Crane Maintenance Basic: Crane Maintenance Procedures
  2. Crane lubrication: manual crane lubrication or centralized crane lubrication?
  3. Overhead Crane Camber Deformation and Restoration
  4. Crane Repair and Overhead Crane Safety Tips from Overhead Crane Engineer, Informative and Practical
  5. Crane Gearbox Leak Causes and Control Methods
  6. Rail gnawing prevention for industrial crane safety

Visiting safety

  1. Crane Factory Visiting Safety Guide - Crane safety for visitors

If have any problem on crane safty, please feel free to contact us. Email: sales@cranesdq.com. WhatsApp/ WeChat: +86 150 3617 7583. Dongqi will assure you the safety of your remote control overhead crane, gantry crane, jib crane, etc.

Remote controlled crane driver’s responsibilities

Remote control overhead crane drivers to care for the safety of themselves and anyone working in the area of the remote crane.

Remote control overhead crane safety

Remote control overhead crane safety

Any problems with the overhead crane to be reported immediately so that it can be fixed.
Remote control overhead crane safety

Remote control overhead crane safety

Checking List-Before Switching on Power

Before Switching on the Main Switch

1. Make sure the main switch is off and place your tag on it.

2. Make sure the bridge is clear and inspect the remoted overhead crane for loose material.

Remote control overhead crane safety - Before switching on power

Remote control overhead crane safety - Before switching on power

3. Check that the hoist ropes are positioned correctly on the drum and sheaves; When the hook block is fully lowered, ensure there is a minimum of 2 turns of hoist rope on the drum.

Remote control overhead crane safety - On hoist rope drum

Remote control overhead crane safety - On hoist rope drum

4. Any obvious mechanical problem to be reported to your supervisor immediately.

5. After making these checks and if everything is clear, switch on the main isolating switch, remove your tag and press the start button.

Checking List-After Switching on Power

After switching on power

1.Full current limit switch tripped.

Remote control overhead crane safety  on winch

Remote control overhead crane safety  on winch

2. Normal operation of full current limit switch and any problem please notify your supervisor.

Remote control overhead crane safety - on electric hoist winch

Remote control overhead crane safety - on electric hoist winch

3. Crane brake test

Remote control overhead crane safety - on crane brake testing

Remote control overhead crane safety - on crane brake testing

Lifting Hazard

Keeping fingers clear when lifting

Remote control overhead crane safety on lifting hazard

Don't stand under loads

Remote control overhead crane safety lifting loads

Ensure the hoist hook block is directly above the load.

Safe Operation of Remote Crane

Avoid creating a swinging motion on the load whilst handling, chase and catch a swinging load

Parking the Crane

  • Park at designed location
  • Remove the load from the hook
  • Press the stop button
  • Switch off power at the main isolating switch.

Remote control overhead crane safety on parking

Select the right lifting devices when lifting

According to the shapes, weight, sizes, and featues of the lifting loads, the remote crane driver's has the responsibility's to make sure the right lifting devices or below the hook lifting devices are selected accordingly.

When Lifting Flat Products

When lifting flat products, it is better to use the carrier beam to lifting to ensure safety.

Remote control overhead crane safety on lifting flat loads, sheets, etc.

Remote control overhead crane safety on lifting flat loads, sheets, etc.

Using Eyebolts

Remote control overhead crane safety on  using eyebolts

Remote control overhead crane safety on using eyebolts

When Lifting Long and Loose Bundle

Remote control overhead crane safety on lifting long and loose bundles

Remote control overhead crane safety on lifting long and loose bundles

Some General Visual Signals

Remote control overhead crane safety on driver's visual singals

Remote control overhead crane safety on driver's visual singals

Inspection of Slings

Crane slings is also important when the remote overhead crane safet is concerned. The inspection of the slings is also part of the job for daily inspection. Generally, the crane slings such as, chain sling, wire rope sling, and synthetic slings and other types should be inpsected carefully.


Remote control overhead crane safety on crane slings

Some General inspection on the crane slings

Inspection on wire rope slings

Remote control overhead crane safety on wire rope slings

Remote control overhead crane safety on wire rope slings

Inspections of lifting chain slings

Remote control overhead crane safety on lifting chains

Remote control overhead crane safety on lifting chains

Abuse to Be Avoided

Remote control overhead crane safety on sling abuses

Remote control overhead crane safety on sling abuses

Summary- Operating Procedure

1. Everyone in the immediate vicinity is clear of the load and aware that the load is being moved.
2. Gently take up the slack before lifting.
3. Operate controls slowly and gradually.
4. If load swing, "chase" and "catch" the load.
5. Never leave a suspended load unattended, even for short period.
6. Nobody stands under the load.
7. Always lift load using center of hook.
8. Always place hook directly above the loads center
9. Never place hook block on the ground or load.
10. When traveling with load, accelerate and brake gently.
11. Travel with load as close to ground as possible and keep speed to a minimum.
12. Have unobstructed view of load, chaser and work area.
13. Work only at areas that are well illuminated.
14. When walking with a load, walk behind and beside the load. Guide load with palm of the hand and do not hold the slings.
15. Suspended load must not be left untended.
16. Lower load and remove slings from hook.
17. Raise hook to a safe level (~2.5 meters)
18. Remove all slings and other lifting gears from the load and store them appropriately.
19. Switch the remote unit off and place it in a safe or designated position.

Make your remote control overhead crane safer

Parameters of remote control overhead crane drawing
Overhead crane: S= Crane Span, H= Lifting height

In order to give you suitable remote control overhead crane safety solution promptly, please help our remote control overhead crane engineer to confirm the following information as much as possible:

  1. Types of remote control overhead crane: (Single or double girder? European type or Common one? )
  2. Capacity:
  3. Span:
  4. Height of Lift:
  5. Power supply: (3phase? Voltage? Hz?)
  6. Bay/ Travelling Length:
  7. Quantity:
  8. Operation: Through Pendant/Radio Remote/Cabin Control
  9. Indoor/Outdoor:
  10. Application (What are you planning to lift) :
  11. Environment (Normal/ hazardous) :
  12. Building drawing if possible:
  13. Location:
  14. Industry type: (Eg: Auto, steel, sugar, stone, etc)
  15. Rail Existing/New: (Size in case of Existing)
  16. Number of Cranes in bay:
  17. Existing Structure/New Structure:
  18. Your full company address and contact details:

If you do not know about how to solve your remote control overhead crane problems, please feel free to leave us a message or email to sales@cranesdq.com. WhatsApp/ WeChat: +86 150 3617 7583. The reply of our remote control overhead crane engineer will be given within 24 hours. Get your custom remote control overhead crane solutions.

Top