Project Overview
DQCRANES designed and supplied 5 sets of column-mounted
3 ton jib cranes for Colombia's leading agricultural machinery supplier. The cranes were engineered to enhance material handling efficiency in the client’s production facility, supporting the assembly and movement of heavy machinery components such as tractor parts and harvesters.
Client Background
An established agricultural machinery supplier in Medellín, Colombia approached DQCRANES with a requirement for lifting equipment to enhance production efficiency and streamline material handling processes. As a key player in the agricultural sector, the client needed reliable, high-performance lifting solutions to manage heavy components and machinery parts within their facility.
Challenges
The project presented several challenges that required a tailored approach:
- Limited floor space
- Frequent handling of irregularly shaped loads
- The need for precision in assembly processes
- The facility’s humid environment and dust-prone conditions
Custom Jib Crane Solutions - DQCRANES
Jib crane specifications:
- Lifting Capacity: Each slewing jib crane was designed to handle loads of up to 3 tons.
- Valid Radius: An 8-meter working radius was provided to ensure optimal coverage of the work area.
- Lifting Height: The 3 ton jib cranes featured a lifting height of 3.5 meters, meeting the client's operational needs.
Design Features:
- Column-Mounted Structure: Space-saving design ideal for tight layouts, with columns anchored to reinforced concrete foundations. More stable and reliable, column installation is also convenient for later maintenance and upkeep.
- 360-Degree Rotation: Enabled full coverage of workstations, eliminating blind spots.
- electric chain hoists: Selected for quiet operation, precision control, and suitability for indoor use. Hoists were customized with high-efficiency speed controls and IP54-rated protection against dust and moisture.
- Specialized Lifters: Equipped with sling chains and vacuum lifters, engineered to secure irregularly shaped agricultural machinery parts.
- Safety Mechanisms: Integrated overload protection, emergency stop buttons, and anti-collision sensors.
- Electrical Systems to align with Colombia’s 220V/60Hz power supply.
- Corrosion-resistant coatings applied to withstand humid conditions.
Design and manufacturing process
Design optimization: During the design process, DQCRANES fully considered factors such as the structural strength, stability, and ease of operation of the column crane. Through multiple calculations and simulation analysis, the structure of the
electric jib crane was optimized to ensure its reliability and safety under various working conditions.
Manufacturing and testing: During the manufacturing stage, DQCRANES adopted advanced production processes and strict quality control standards. Each process has been strictly inspected and tested to ensure that the quality and performance of the pillar mounted jib crane meet the design requirements. After the manufacturing is completed, comprehensive functional tests and load tests are also carried out to ensure the safety and reliability of the slewing jib crane.
Installation & Commissioning
- Logistics: DQCRANES coordinated seamless shipping to Colombia, with components pre-assembled for efficient on-site installation.
- Structural Challenges: Conducted soil tests to ensure foundation stability; columns were bolted to pre-casted bases for load-bearing integrity.
- Training: On-site engineers trained the client’s team on operation, safety protocols, and maintenance.
Operational Benefits
- Efficiency Gains: Reduced component transfer time by 40%, accelerating assembly lines.
- Space Optimization: Column-mounted design freed floor space for additional machinery.
- Safety: Zero manual lifting incidents reported post-installation.
- Durability: Equipment performed reliably in harsh environmental conditions, minimizing downtime.
Customer Feedback
The client praised DQCRANES for “transformative improvements in productivity and safety.” Highlights included:
“The 360-degree rotation allowed seamless material flow between workstations.”“Custom hoist controls enabled delicate handling of fragile components.”Plans to purchase more Types of cranes from DQCRANES to other facilities in the future.
DQCRANES offers types of pillar jib crane are available, such as floor jib crane, small pillar jib crane, heavy duty pillar jib crane, hoist jib, and manual pillar jib crane, 360 degree rotating pillar jib crane, etc. Most economical workstation pillar jib crane for sale, with good pillar jib crane price. Custom pillar jib crane for sale with good jib crane price.
|
|
Floor mount pillar jib cranes
Floor mounted crane for sale. Type of floor mounted cranes are available. Dongqi floor mounted cranes offers include overhead floor mounted crane, gantry floor mounted crane and floor jib crane. |
|
|
Column mounted pillar jib crane for sale
Column mounted jib crane for sale: 0.25-10 ton column mounted jib crane for sale good quality and good price for sale. To improve your material handling efficiency and safety, the Column mounted jib crane is your choice. Check the Column mounted jib crane now. |
|
|
Mast type pillar jib crane for sale
Mast type jib crane for sale good price. Made to order mast type jib crane is available from Dongqi Hoist and Crane with affordable price. Full cantilever jib crane and drop cantilever jib crane are at your selection. Get your ideal jib crane now. |
|
|
Foundationless pillar jib crane for sale
Foundationless jib crane for sale good price. Foundationless jib crane is designed with no poured foundation, saving your money, with the features of easy installation, flexible for relocation, and precise performance. Chinese foundationless jib crane for sale good price. Get your foundation jib crane now. |
|
|
Portable pillar jib crane for sale
portable jib crane for sale: 0.125 ton - 2 ton portable jib crane for sale affordable price. Portable jib crane from China, high quality and good price for sale. To improve your material handling efficiency and safety, the Portable jib crane is at your services. Check the Portable jib crane now. |
Special designed Jib cranes for sale
|
|
Mobile pillar jib crane for sale
Mobile jib crane and movable jib crane is your flexible material handling solution. Mobile jib crane is flexible and cost-effective for light material handling. Dongqi mobile and movable jib crane is your affordable lifting solution. |
|
|
I beam pillar jib crane for sale
I beam jib crane for sale: 0.25-10 ton I beam jib crane for sale good price. Chinese jib I beam jib crane from China to improve your material handling efficiency and safety. I beam jib crane for light material handling for sale. Check I beam jib crane now. |
|
|
Electric pillar jib crane for sale
Electric jib crane for sale: 0.25-10 ton electric jib crane for sale. To improve your material handling efficiency and safety, the Electric jib crane is at your services. Dongqi electric jib crane for sale good price. Check the Electric jib crane now. |
|
|
Slewing pillar jib crane for sale
Slewing jib crane for sale: 0.25-10 ton slewing jib crane for sale good quality and price. To improve your material handling efficiency and safety, the slewing jib crane is your choice. 0.25-10 ton slewing jib crane for sale. Check the slewing jib crane now. |
|
|
360 rotating pillar jib crane for sale
360° degree rotating jib crane for sale. The full slewing angle of 360° degree rotating jib crane is one of Dongqi Hoist and Crane’s custom designed jib crane to meet your light material handling. Chinese 360° degree rotating jib crane is for sale good price. Check now. |
|
|
Workstation pillar jib crane for sale
workstation jib crane for sale good price. Dongqi Hoist and Crane has types of workstation jib cranes for sale, such as, free standing workstation jib crane, wall cantilever workstation jib crane, tie rod workstation jib crane, etc. Check Chinese workstation jib crane now. |
Conclusion
DQCRANES’ custom jib crane solution addressed the client’s spatial, operational, and environmental challenges through innovative engineering and localized adaptations. The five column-mounted jib cranes have become an integral part of the client's operations, enhancing efficiency, safety, and productivity.
With a proven track record of delivering high-quality lifting solutions, DQCRANES continues to be a trusted partner for businesses across Colombia and Latin America.
Get Jib Crane Design and Price!
If you're looking for a reliable and customized jib crane in Colombia or elsewhere, DQCRANES is here to help. Contact us today to discuss your requirements, receive expert guidance, and get a competitive quote tailored to your needs.
Visit our website or reach out via
Email or
WhatsApp to start your journey toward optimized material handling solutions with DQCRANES!
