Overhead Crane Thailand - Low Headroom Crane for Assembly Workshop

17 Jun, 2024

Background

The client, a leading assembly workshop in Thailand, specializes in the manufacturing and assembly of precision components for various industries. With a focus on efficiency and safety, the client sought a reliable material handling solution that could optimize their production processes within the constraints of their low headroom facility.

Challenges

The primary challenge faced by the client was the limited clearance height within their workshop. Traditional overhead cranes with standard headroom would not suffice, as they would encroach upon the available vertical space, hindering the movement of materials and components. The client needed a solution that could provide optimal lifting height while minimizing the impact on the already limited headroom.

Solutions

After extensive research and consultation with industry experts, the client turned to DQCRANES for a tailored material handling solution. With a proven track record of delivering innovative and customized crane systems, DQCRANES was well-positioned to address the client's specific requirements and challenges.

Low headroom overhead crane for sale Thailand

Low headroom overhead crane for sale Thailand

DQCRANES proposed a single girder overhead crane equipped with a low headroom electric hoist to meet the client's needs. This 2 ton Low headroom crane is characterized by its compact design, which allows for maximum hook path and lifting height within limited headroom space. The low headroom overhead crane features a single bridge girder that runs along the length of the runway, supported by end trucks on either side. This design minimizes the deadweight of the crane while ensuring high rigidity and stability during operation.

The low headroom wire rope hoist is a key component of the crane, providing reliable lifting and precise load control. The hoist is designed to minimize the distance between the hook and the beam, allowing for efficient use of vertical space.

Technical Parameters

2 ton low headroom overhead crane design drawing

Lifting capacity: 2 tons
Span: 22m
Lifting height: 5m
Lifting speed: 8m/min
Traveling speed: 20m/min
Power supply: 400V, 50hz, 3phase
Control mode: Pendent control & Remote control

Design Features

The single girder overhead crane with low headroom hoist is equipped with various features to enhance performance, safety, and ease of operation. Some of the key features include:

2 ton low headroom crane main girder

Compact Design: The compact profile of the crane allows for efficient use of space, making it suitable for facilities with limited headroom or overhead obstacles.
High Lifting Capacity: Despite its compact size, the low clearance crane is capable of lifting heavy loads with precision and stability, making it suitable for a wide range of industrial applications.
Smooth Operation: The low headroom wire rope hoist ensures smooth and precise load handling, with minimal sway and swing during lifting and lowering operations.
Easy Maintenance: The single girder crane is designed for easy access to critical components, allowing for quick and convenient maintenance to minimize downtime and ensure optimal performance.
Safety Features: The 2 ton overhead crane is equipped with safety features such as overload protection, emergency stop functions, and limit switches to prevent unsafe operating conditions and protect personnel and equipment.

Applications

The low headroom overhead crane is well-suited for various material handling tasks in industrial environments. Some common applications include:

Manufacturing Facilities: The crane is used for lifting and moving raw materials, components, and finished products within manufacturing facilities, optimizing production processes, and improving efficiency.
Warehousing and Logistics: In warehouse and distribution settings, the crane facilitates efficient loading and unloading of goods and storage and retrieval operations in confined spaces.
Construction Sites: The crane is employed in construction projects for lifting and positioning heavy construction materials, equipment, and prefabricated components with precision and safety.
Maintenance Workshops: The crane provides reliable support for maintenance and repair tasks, allowing for safe and efficient handling of machinery, tools, and replacement parts.

Production and Delivery

2 ton low headroom crane package and delivery

DQCRANES leveraged its state-of-the-art manufacturing facilities and experienced engineering team to produce the customized 2 ton overhead crane with a low headroom hoist within the specified timeline. Rigorous quality control measures were implemented throughout the production process to ensure compliance with international standards. The completed crane system was then carefully packaged and delivered to the client's assembly workshop in Thailand.

Installation

DQCRANES provided comprehensive installation support, deploying a team of skilled technicians to oversee the setup and commissioning of the crane system on-site. The installation process was executed precisely and efficiently, minimizing any disruption to the client's operations. Upon completion, thorough testing and inspection were conducted to verify the seamless functionality of the crane within the low headroom environment.

Conclusion

The client expressed their satisfaction with the tailored solution provided by DQCRANES. The optimized utilization of vertical space and the smooth operation of the crane system significantly enhanced their assembly processes, leading to improved efficiency and productivity. The client also commended DQCRANES for our professionalism, expertise, and commitment to delivering a high-quality material handling solution that met their unique requirements.

Single girder overhead crane of Dongqi crane

The single girder overhead cranes is custom made, which means the overhead crane size, lifting capacity and crane designs are perfectly suitable to your requirements and application environment.

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