5 Ton Overhead Crane with Steel Structures Exported to Mongolia

Background

Our client, a leading Mining Corporation in Mongolia, was undergoing a significant expansion of its copper mine processing plant to increase production capacity. A critical component of this expansion was the installation of a robust overhead crane system along with steel structures to handle heavy loads efficiently and safely within the plant's new facilities.

The project presented several challenges due to the remote location of the mine site, harsh climatic conditions in Mongolia, and the specific requirements of the mining industry.

Solutions

DQCRANES, a leading manufacturer of overhead cranes and material handling equipment, was selected by the mining corporation to design and deliver a customized overhead crane system tailored to the specific needs of the project. To address the client's requirements, our team of experts designed a 5 ton overhead crane with European standards for handling heavy loads with precision and control. The crane is equipped with advanced safety features, including overload protection and emergency stop functions, to ensure the safety of the operators and the materials being handled.



In addition to the overhead crane, our team designed and provided steel structures to support the crane system. These structures were engineered to withstand the weight and forces exerted by the crane during operation, ensuring the stability and safety of the entire system.



Technical Data:

1. Lifting capacity: 5 ton
2. Span: 7.6m
3. Lifting height: 3.55m
4. Lifting speed: 0.8~5.0m/min
5. Trolley speed: 2.0~20m/min
6. Lifting power: 4.9kW
7. Supply power: 6.15kW
8. Crane Group: FEM 2m (A5)
9. Power supply: 380V/3Phase/50Hz
10. Control method: Pendent control

Crane System Design:

• Capacity: 5 ton capacity to handle heavy mining equipment and materials.
• Span: 7.6 meters to cover the required working area within the processing plant.
• Lifting height: 3.55 meters to accommodate the plant's operational needs.
• Duty cycle: Designed for heavy-duty continuous operation in a demanding mining environment.
• Hoist: European standards monorail hoist featured as low headroom design, compact structure, light weight with high efficiency and precision, modular design and maintenance-free, energy-saving and environment friendly.
• Safety features: Equipped with advanced safety devices, including overload protection, emergency stop, and anti-collision systems.

Steel Structures:

• Design: Engineered to withstand the harsh Mongolian climate, including extreme temperatures and wind loads.
• Material: High-quality steel to ensure structural integrity and durability.
• Fabrication: Precise fabrication to meet project specifications and tolerances.

Production and Delivery

Once the design phase was complete, our production team went to work manufacturing the fem standards overhead crane and steel structures according to the client's specifications. The project posed another challenge the logistics of exporting the crane and steel structures to Mongolia. The remote location of the mining site meant that careful planning and coordination were essential to ensure timely delivery. Additionally, the harsh climate and terrain in Mongolia required that the equipment be designed to withstand extreme temperatures and rugged conditions.



To address these challenges, DQCRANES worked closely with logistics partners to plan the transportation of the equipment. Special attention was given to packaging and securing the components to ensure their safe arrival at the mining site. Furthermore, the design of the crane and steel structures incorporated features to withstand the environmental challenges, including corrosion-resistant coatings and rugged construction.

Result

After overcoming the logistical and design challenges, DQCRANES successfully delivered the European standards 5 ton overhead bridge crane and steel structures to the Mining Corporation in Mongolia. The installation and commissioning of the equipment were carried out with precision, ensuring that it met all safety and performance standards.

Feedback

The client was highly satisfied with the quality and performance of the overhead crane and steel structures. The 5 ton overhead crane for sale to Mongolia provided a reliable material handling solution, enabling efficient operations at the mining site. The robust design of the single girder overhead crane and steel structures demonstrated their ability to withstand demanding conditions, reaffirming DQCRANES' commitment to delivering high-quality solutions tailored to meet the specific needs of their clients.

Conclusion

The successful completion of the project for the Mining Corporation in Mongolia showcases DQCRANES' ability to deliver reliable and efficient overhead cranes and steel structures for diverse industrial applications. DQCRANES' commitment to quality, safety, and customer satisfaction was evident throughout every stage of the project, from design to installation.

At DQCRANES, we remain dedicated to delivering excellence in material handling solutions and look forward to continuing to serve our clients with innovative and reliable products. Contact us to get a suitable crane system and affordable overhead crane price!