Background
With its growing industrial sector,
Pakistan has a significant demand for heavy-duty equipment, especially in industries like oil and gas, chemicals, and mining. These sectors often require specialized equipment, such as explosion-proof cranes and hoists, to ensure safety in hazardous environments. DQCRANES, a leading lifting equipment manufacturer, has been catering to the Pakistani market for several years, providing high-quality and reliable solutions.
Challenges
The client's existing
overhead crane system had a 15-ton lifting capacity with a double girder bridge design. However, their operation transitioned to involve handling materials in an environment with a high risk of explosion. Their current hoist and end carriages were not explosion-proof, posing a significant safety hazard. Replacing the entire crane system was not feasible due to budget constraints and potential downtime.
Requirements
The client specifically required an upgrade that addressed the explosion risk. They needed a solution that replaced only the existing hoist and end carriages with explosion-proof alternatives, maintaining the functionality of their 15 ton
double girder crane system.
Partnering with DQCRANES
Recognizing the need for a specialized solution, the client contacted DQCRANES, a leading manufacturer of overhead cranes and lifting equipment. DQCRANES' expertise in explosion-proof crane systems made them the ideal partner for this project.
DQCRANES provided a custom-designed 15-ton double girder explosion-proof hoist solution. This solution comprised the following key elements:
- Explosion-Proof Hoist: DQCRANES supplied a high-quality explosion-proof hoist specifically certified for the client's hazardous environment. This double rail hoist met relevant safety standards and regulations to ensure safe operation in the presence of flammable materials.
- Explosion-Proof End Carriages: The end carriages were also replaced with explosion-proof versions. These carriages housed the motors and other electrical components designed to prevent sparks or ignition sources within the hazardous environment.
Design Features
- Spark-Resistant Materials: The double girder hoist and end carriages were manufactured using spark-resistant materials, minimizing the risk of ignition during operation.
- Enclosed Design: The electrical components were completely enclosed within the hoist and end carriages, preventing exposure to flammable materials or dust.
- Temperature Monitoring: The system might include (depending on client needs) temperature monitoring capabilities to detect any overheating and prevent potential malfunctions.
Benefits
- Improved Efficiency: The new explosion-proof hoist offered smooth and reliable operation, potentially improving overall lifting efficiency.
- Enhanced Safety: The use of explosion-proof components and adherence to safety standards minimized the risk of accidents and ensured a safe working environment for the client's personnel.
- Improved Productivity: The customized control system and robust construction of the hoist and end carriages contributed to increased productivity and efficiency in lifting operations, allowing the client to optimize their workflow.
- Cost-Effectiveness: By only purchasing the necessary components for their existing crane system, the client achieved cost-effectiveness without compromising on quality or performance.
- Minimal Downtime: The targeted upgrade minimized downtime compared to the time required for a complete crane replacement.
- Long-Term Reliability: The durable construction and reliable performance of the hoist and end carriages offered long-term reliability, reducing maintenance costs and downtime for the client.
Production and Delivery
Installation and Commissioning
DQCRANES' experienced engineering team provided on-site installation and commissioning services. The explosion proof hoist and end carriages were carefully integrated into the client's existing facility, ensuring seamless operation. Rigorous testing and inspection were conducted to verify the system's performance and safety.
Hoist and Crane for Sale Pakistan
As a leading hoist and crane manufacturer, DQCRANES offers Types of cranes and hoists for Pakistan material handling market. In the following are the main products for Pakistan for your reference. (Please click the picture for detailed information.)
Overhead travelling for sale Pakistan
gantry crane for sale Pakistan
Workstation jib crane for sale Pakistan
wire rope hoist for sale Pakistan
Electric chain fall hoist for sale Pakistan
Winch for sale Pakistan
European hoist and crane for sale Pakistan
Hoist and crane parts for sale Pakistan
Types of hoist and crane projects for reference
DQCRANES offers types of cranes and hoists for material handling in Pakistan, i.e., overhead crane, gantry crane, workstation crane, jib crane, hoist crane, wire rope hoist, electric chain hoist, fem crane and hoist, Electric Winch, etc. If you need any hoist or crane, please feel free to contact us: sales@cranesdq.com.
