5 Ton Explosion Proof Hoist for Coating Plant in Pakistan

What is Explosion Proof Electric Hoist?

Explosion-proof electric hoists are designed to operate safely in hazardous environments where flammable gases, vapors, or dust are present. These hoists are widely used in chemical plants, oil and gas refineries, coating and painting facilities, pharmaceutical production, and more. They are engineered to meet stringent safety standards and are classified into various explosion-proof grades based on the hazardous zone they are intended for.

DQCRANES offers a range of explosion-proof electric hoists, including explosion proof chain hoists and explosion proof wire rope hoists, tailored to meet the specific requirements of different industries. Their robust construction, advanced safety features, and reliable performance make them a preferred choice for lifting operations in hazardous areas.

DQCRANES, a global leader in material handling solutions, recently supplied and exported 4 sets of explosion-proof 5 ton wire rope hoists to a coating plant in Pakistan.

Client

The client is managing a leading coating plant located in Pakistan. The facility specializes in applying protective coatings to industrial equipment and components. Given the nature of their operations, the plant is classified as a hazardous environment due to the flammable solvents and chemicals used in the coating process. To enhance their operational efficiency while maintaining safety, they sought a reliable lifting solution that could operate safely within their hazardous environment.

Requirements

The client approached DQCRANES with specific requirements for their lifting equipment:

• Capacity: A 5-ton lifting capacity to handle heavy industrial components.
• Lifting Height: Two distinct lifting heights of 24 meters and 30 meters to accommodate different operational needs within their facility.
• Explosion-Proof Design: The hoist had to comply with ATEX standards and be suitable for use in a hazardous environment with flammable substances.
• Durability and Reliability: The equipment needed to be robust enough to withstand continuous use in an industrial setting.

Solution

DQCRANES' team of engineers and technical experts worked closely with the client to understand their operational challenges, safety concerns, and specific requirements. Leveraging years of experience in designing customized material handling equipment, DQCRANES proposed a tailored solution that met all the client's needs.

Why Explosion-Proof Equipment?

In industries like coating plants, where there is a risk of flammable gases, vapors, or dust igniting, explosion-proof equipment is essential. Such equipment is designed to prevent sparks or high temperatures that could ignite flammable substances. At DQCRANES, we specialize in manufacturing explosion-proof hoists that meet international safety standards, including ATEX and IECEx certifications.

5 Ton Explosion Proof Hoist Design Features

DQCRANES' explosion-proof wire rope hoists are equipped with advanced features that ensure safe and efficient operation:
 

1. Explosion-Proof Motor and Components: The motors, electrical enclosures, and other components are designed to prevent sparks or heat generation, eliminating the risk of ignition.
2. Enclosed Electrical Components: Ensuring that all electrical parts are sealed to prevent exposure to flammable substances.
3. High-Strength Wire Rope: Durable wire ropes ensure reliable lifting performance while minimizing wear and tear.
4. Overload Protection: Built-in safety mechanisms prevent overloading and ensure the longevity of the equipment.
5. Corrosion-Resistant Finish: Given the exposure to chemicals and humid conditions in the plant, we applied a corrosion-resistant coating to enhance the durability of the hoist.
6. Remote Control Operation: To enhance safety and efficiency, we equipped the hoist with a remote control system, allowing operators to manage lifting tasks from a safe distance.

Manufacturing and Quality Assurance

At DQCRANES, quality is non-negotiable. Each component of the ex proof hoists underwent rigorous testing to ensure it met our stringent quality standards.

We conducted multiple inspections during production, including:
 

• Load testing to verify the hoist’s lifting capacity.
• Explosion-proof performance testing to confirm compliance with safety standards.
• Electrical system testing to ensure reliability and safety in hazardous environments.

Our commitment to quality assurance ensures that every product we deliver performs reliably and safely in demanding industrial conditions.



After production, the 4 sets of 5 ton electric hoists were carefully packaged to prevent damage during transit. DQCRANES coordinated the export process, ensuring timely delivery to the client's facility in Pakistan. The entire process—from design to delivery—was completed efficiently, reflecting DQCRANES' commitment to customer satisfaction.

Impact

Upon installation and commissioning of the explosion-proof wire rope hoists, the client expressed their satisfaction with both the product quality and service provided by DQCRANES. They praised the hoists' robust design, smooth operation, and adherence to safety standards.

The client also highlighted DQCRANES' professionalism throughout the project, from initial consultation to after-sales support. The successful implementation of these hoists has significantly improved the client's lifting operations while ensuring compliance with safety regulations.

Hot Electric Wire Rope Hoists of DQCRANES

As a leading hoist manufacturer and supplier, DQCRANES offers types of electric hoists for customers, mainly electric chain hoist and electric wire rope hoist, etc. Dongqi electric wire rope hoists offering includes single / double speed hoist, low headroom hoist, explosion proof hoist, safety hoist, etc. The hot electric wire rope hoists are presented for your referencef in the following:

• CD electric wire rope hoist
• MD electric wire rope hoist
• Explosion proof electric wire rope hoist.
• Metallurgy electric wire rope hoist
• FEM electric wire rope hoist
• Low headroom electric wire rope hoist

Get Electric Hoist Price!

DQCRANES continues to be a trusted partner for businesses seeking reliable and customized material handling solutions. If you are looking for explosion proof hoists or other lifting equipment tailored to your needs, contact DQCRANES today.

Our team of experts is ready to provide you with detailed information, competitive pricing, and exceptional service. Visit our website or WhatsApp us directly to discuss your requirements.