DQCRANES successfully designed, manufactured, and exported a 35-ton
double girder gantry crane to a leading steel mill in Saudi Arabia. The crane was engineered to meet rigorous European standards and tailored to operate in harsh industrial environments.
Client Background
The client, a prominent steel mill in Dammam, Saudi Arabia, required a robust crane to handle steel coils, slabs, and raw materials. Challenges included:
- High ambient temperatures (up to 50°C).
- Dusty and corrosive industrial conditions.
- Need for precision in lifting and transporting heavy loads.
The crane replaced an outdated system to enhance productivity and safety.
After a thorough consultation process, DQCRANES was entrusted with the project due to our proven expertise in delivering customized lifting solutions tailored to specific industrial needs.
- Capacity: 35 tons (main hoist)
- Span: 11 meters
- Lifting Height: 11 meters
- Hoist: Euro-spec electric wire rope hoist with thermal class H insulation
- C-Hook: Rotating C-hook with anti-sway technology for coil handling
- Control System: Variable frequency drives (VFDs) for smooth operation; IP55-rated remote
- Safety Features: Overload protection, emergency stop, anti-collision sensors, limit switches
Design Features
The 3
5 ton gantry crane was designed with precision engineering to ensure optimal performance, durability, and safety. Key features of the crane include:
- Double Girder Structure: The robust double girder design enhances the crane's load-bearing capacity and stability, making it ideal for handling heavy steel coils and other materials in a demanding industrial environment.
- C-Hook Attachment: The 35 ton gantry crane for sale is equipped with a specialized C-hook, designed specifically for lifting and transporting steel coils. This attachment offers secure handling and minimizes the risk of damage to the materials during operations.
- European Standards Compliance: The double girder gantry crane was designed and manufactured in strict compliance with European standards, ensuring superior safety, reliability, and operational efficiency.
- Advanced Control Systems: The gantry crane is equipped with state-of-the-art control systems, including variable frequency drives (VFD) for smooth operation, precise positioning, and energy efficiency. The controls are user-friendly, allowing operators to manage lifting tasks with ease and accuracy.
- Durability and Corrosion Resistance: Given Saudi Arabia's harsh climatic conditions, the outdoor gantry crane was constructed using high-quality materials with excellent resistance to wear and corrosion. This ensures long-term durability and reduced maintenance costs.
Crane Lifting Attachments for Steel Mills
In the demanding environment of steel mills, efficiency and safety are paramount. Crane lifting attachments offered by DQCRANES are designed to meet the unique challenges of steel mill operations, where the transportation of massive loads, such as steel coils, billets, and slabs, is a daily necessity.
- Coil Lifters: Steel coils are among the most commonly handled materials in steel mills. Coil lifters are engineered to securely grip and lift coils of varying sizes and weights. These attachments often feature adjustable arms or hooks to accommodate different coil dimensions, ensuring safe and efficient handling.
- Slab Tongs: Slabs of steel require precise handling to prevent damage and ensure safety. Slab tongs are heavy-duty attachments designed to securely grip slabs during lifting and transport. They are typically equipped with high-strength gripping mechanisms to handle extreme loads.
- Magnetic Lifters: For handling ferrous materials such as steel plates or scrap, magnetic lifters are indispensable. These attachments use powerful electromagnets or permanent magnets to lift materials without the need for physical clamps or hooks, reducing the risk of damage.
- C-Hooks: C-hooks are ideal for lifting and transporting steel coils horizontally. Their simple yet robust design allows for easy insertion into the coil's inner diameter, providing a secure grip during transport.
- Beam Clamps and Spreaders: For lifting long and heavy materials such as steel beams or pipes, beam clamps and spreaders distribute the load evenly to prevent bending or deformation. These attachments enhance stability during transport.
Manufacturing and Exporting
The manufacturing process for the 35 ton steel mill crane adhered to stringent quality assurance protocols. Each component underwent rigorous testing to ensure compliance with design specifications and performance standards. Before shipment, the crane was subjected to comprehensive factory acceptance tests (FAT), including load testing, operational trials, and safety inspections.
The double beam gantry crane was carefully packaged to protect all components from damage during transit. Upon arrival at the destination, DQCRANES provided online support for installation and commissioning. Our skilled engineers oversaw the assembly process, ensuring that the crane was installed correctly and integrated seamlessly into the steel mill's operations.
After-sales Service
To maximize the efficiency and safety of the gantry crane, DQCRANES conducted comprehensive training sessions for the steel mill's operators and maintenance personnel. These sessions covered essential topics such as
crane operation, routine maintenance, troubleshooting, and safety protocols.
Additionally, DQCRANES committed to providing ongoing technical support and spare parts supply to ensure uninterrupted operation of the gantry crane throughout its lifecycle.
Impact on Steel Mill Operations
The installation of the 35 ton heavy duty gantry crane has significantly enhanced the steel mill's material handling capabilities. Key benefits include:
- Increased Efficiency: The crane's high load capacity, precise control systems, and specialized C-hook have streamlined material handling processes, reducing operational downtime.
- Enhanced Safety: Compliance with European safety standards ensures a safer working environment for operators and other personnel.
- Cost Savings: The durable design and energy-efficient components contribute to lower maintenance costs and reduced energy consumption.
- Improved Productivity: With its optimized design and functionality, the gantry crane has enabled the steel mill to meet production targets more effectively.
Your Steel Mill Partner with DQCRANES!
DQCRANES offers a range of
overhead cranes, gantry cranes,
jib cranes, and electric hoists for sale to the steel industry. Our steel mill cranes are engineered for precision, durability, and maximum uptime. Rapid design, fabrication, and installation. Contact us today to discuss your requirements, or call us directly to secure your crane solution.
