Challenge
Stamping dies are essential in automotive, aerospace, and metal fabrication industries. These dies, often weighing several tons, require careful handling to prevent damage to the equipment and the manufactured product. FATS, one of the leading auto parts manufacturers in UAE, required a solution that would provide maximum safety, precision, and efficiency for transporting large stamping dies within its factories in Sharjah.
Traditional material handling methods, such as forklifts or
overhead cranes, often come with limitations. Forklifts may struggle with the weight and size of large dies, while overhead cranes can be restricted by fixed paths and operational inefficiencies. The need for a versatile, reliable, and customized solution was clear—and this is where DQCRANES stepped in.
Solution: A Custom-Designed Trackless Transfer Cart
After extensive consultations with UAE-based manufacturers and a thorough analysis of their operational needs, DQCRANES engineered a 10-ton trackless transfer cart. This is an advanced, tailored solution for industrial transport within the automotive sector.
- Load capacity: 10 tons
- Table size: 2800*2000*700mm
- Operate mode: Pendant control & Remote control
- Move way: forward, backward, rotate 360 degrees, turning while moving without any stop
- Protective measures: Anti-collision sensors, Emergency stop buttons, and Audible and visual alarms
- Steering mode: differential steering
- Brake mode: Electromagnetic brake
Design Features
The 10 ton trackless electric flat car includes a range of outstanding technical features that maximize efficiency and safety:
The electric transfer cart is designed to handle loads up to 10 tons with ease, making it ideal for transporting large stamping dies. Its robust structure ensures stability and durability even under heavy loads.
Unlike traditional rail-guided transfer carts, this model operates without the need for fixed tracks. This trackless design allows for greater flexibility in movement, enabling the cart to navigate complex factory layouts effortlessly.
- 360-Degree Maneuverability
Equipped with advanced steering technology, the cart can rotate 360 degrees on its axis. This feature is particularly beneficial for factories with limited space or tight corners, ensuring seamless navigation.
- Battery-Powered Operation
The cart is powered by a high-capacity lithium-ion battery, providing clean and efficient energy without the constraints of power cables. This design not only reduces environmental impact but also enhances mobility within the factory.
Worker safety is a top priority in industrial environments. The cart includes a range of safety features such as Anti-collision sensors, Emergency stop buttons, and Overload protection and Audible and visual alarms. These systems work together to minimize the risk of accidents during operation.
Understanding that every factory has unique requirements, DQCRANES offers customization options for dimensions, load capacity, and additional features such as remote control operation or integration with automated systems.
Feedback
The 3 sets of 10 ton trackless transfer carts has already been successfully deployed in the manufacturing facilities in UAE. After implementing DQCRANES' trackless transfer cart, the manufacturer reported a dramatic improvement in operational efficiency. The cart's ability to navigate freely within the factory eliminated bottlenecks caused by traditional handling methods. Additionally, its precise maneuverability reduced the risk of damage to expensive dies, leading to cost savings over time.
Benefits
The introduction of DQCRANES' trackless electric transfer trolley has brought numerous benefits to UAE factories:
- Enhanced Productivity: Faster and more efficient material handling reduces downtime, enabling manufacturers to meet tight production schedules.
- Improved Safety: Advanced safety features ensure a secure working environment for employees.
- Cost Savings: Minimizing damage to materials and equipment results in long-term savings.
- Versatility: The customizable design allows the cart to adapt to various industrial applications.
- Sustainability: Battery-powered operation supports eco-friendly practices by reducing reliance on fossil fuels.
Trackless Transfer Carts vs. Rail Transfer Carts
The difference between trackless electric flat cars and rail electric flat cars is mainly reflected in the following aspects:
Track dependence
- Trackless electric flat cars: do not rely on tracks, can move freely on any flat ground, suitable for a variety of environments and venues.
- Rail electric flat cars: rely on laid tracks, can only run on tracks, suitable for specific transportation routes.
Flexibility
- Trackless electric flat cars: have higher flexibility and can turn and move in small or complex spaces.
- Rail electric flat cars: less flexibility, limited by the layout of the track, the turning radius and driving route are limited.
Installation and maintenance
- Trackless electric flat cars: simple installation, no need to lay tracks, and relatively low maintenance costs.
- Rail electric flat cars: need to lay tracks, installation and maintenance costs are high, and damage to the tracks will affect transportation.
Carrying capacity
- Trackless electric flat cars: usually have a smaller carrying capacity, but some models can carry a larger weight.
- Rail electric flat cars: generally designed to carry a larger weight, suitable for the transportation of heavy items.
Applicable scenarios
- Trackless electric flat cars: suitable for factories, warehouses, workshops and other places, especially in places where transportation routes need to be changed frequently.
- Track electric flat cars: commonly used in large factories, mines, ports and other places where fixed transportation routes are required.
A Step Toward Smarter Manufacturing
As industries evolve, the demand for smart and adaptable equipment will only grow. DQCRANES remains at the forefront of this transformation, leveraging its expertise to design solutions that empower manufacturers worldwide.
If you're looking for a reliable partner to optimize your material handling processes, DQCRANES is ready to deliver tailored solutions that meet your unique needs.
Contact us today to learn more about our transfer carts and services.
