Last month, DQCRANES received an inquiry that an asphalt manufacturing plant in South Africa required a robust and efficient gantry crane to handle heavy materials during production. Their primary needs included:
- Load Capacity: 10 tons
- Span: 15 meters was necessary to cover the required working area.
- Lifting Height: A lifting height of 6 meters was specified to ensure adequate clearance for operations.
- Control System: Ground control functionality was essential for safe and efficient operation.
- European Standards: The client emphasized the need for a crane that adhered to European safety and performance standards.
After a thorough analysis of their requirements, DQCRANES proposed a customized
10 ton gantry crane with a single girder design that met and exceeded their expectations.
| Crane |
|
MHO single girder gantry crane |
| Lifting Capacity |
ton |
10 |
| Span |
m |
15 |
| Lifting Height |
m |
6 |
| Working Class |
/ |
FEM 2m (A5) |
| Lifting Speed |
m/min |
0.4~4.0 |
| Traveling Speed |
m/min |
2~20 |
| Power Supply |
/ |
380V/50Hz/3 Phase |
| Control |
/ |
Remote control |
| Rail Type |
/ |
P38 |
Design and Manufacturing Process
- Customization and Precision Engineering
Our engineering team designed the crane to meet the specific requirements of the asphalt plant. The single girder gantry crane was engineered with a robust yet lightweight structure to ensure durability and ease of operation. Advanced CAD software was used to create precise blueprints, ensuring every component was optimized for performance.
- European Standard Compliance
The 10 ton gantry crane for sale was manufactured in strict accordance with European standards, ensuring high levels of safety, reliability, and efficiency. This included compliance with electrical and mechanical safety norms, as well as rigorous quality control procedures throughout the production process.
- Remote Control Integration
To enhance operational safety and convenience, the crane was equipped with a state-of-the-art remote control system. This feature allows operators to manage lifting operations from a safe distance, reducing the risk of accidents and improving overall productivity.
Every component of the outdoor gantry crane, from the hoist to the motor and electrical systems, was sourced from trusted suppliers to ensure optimal performance and longevity. The hoist system featured smooth operation, precise positioning, and overload protection mechanisms.
Export and Installation
Once manufacturing was completed, the 10 ton
European standard gantry crane underwent rigorous testing at our facility to ensure it met all design specifications and performance standards. After successful testing, the crane was carefully packaged and shipped to South Africa.
Our logistics team coordinated every aspect of the export process, ensuring timely delivery to the client’s site. Upon arrival, our technicians provided online guidance for installation and commissioning.
Our team also provided comprehensive training to the client's operators, equipping them with the knowledge and skills to use the gantry crane safely and effectively. The client was highly satisfied with the seamless setup process and the crane’s exceptional performance.
Why A Single Girder Gantry Crane?
There are several reasons why a single girder gantry crane is an ideal solution for asphalt manufacturing plants in South Africa:
- Cost-Effectiveness: Compared to double girder cranes or other heavy-duty lifting systems, single girder gantry cranes are more economical to install and maintain. Their simpler design reduces material costs while still offering robust lifting capabilities suitable for most industrial applications.
- Space Optimization: Asphalt plants often face spatial constraints due to the need to accommodate various machinery and storage areas. A single beam gantry crane requires minimal overhead clearance and can be customized to fit within tight spaces, ensuring efficient use of the available area.
- Mobility and Flexibility: Unlike fixed cranes, mobile gantry cranes can be designed to travel along tracks or even operate on wheels, providing greater flexibility in material handling. This mobility allows operators to transport materials across different sections of the plant without the need for additional equipment.
- Ease of Installation: The installation process for a single girder goliath crane is relatively straightforward compared to other lifting systems. This reduces downtime during setup and ensures that operations can resume quickly.
- Durability and Reliability: DQCRANES single girder gantry cranes are constructed using high-quality materials and advanced engineering techniques, ensuring long-term durability even in demanding environments like asphalt plants. Their reliability minimizes the risk of operational disruptions due to equipment failure.
Meeting Industry Challenges
South Africa’s asphalt manufacturing sector faces unique challenges, including fluctuating demand, harsh environmental conditions, and the need for compliance with strict safety regulations. The gantry crane for sale from DQCRANES addresses these challenges in several ways:
- Adaptability to Harsh Conditions: These electric hoist gantry cranes are designed to withstand exposure to dust, heat, and other environmental factors commonly encountered in asphalt plants.
- Enhanced Safety Features: Electric gantry cranes come equipped with advanced safety mechanisms such as overload protection, emergency stop systems, and anti-sway technology to ensure safe operation.
- Increased Productivity: By reducing manual labor and streamlining material handling processes, gantry cranes enable faster turnaround times and improved overall efficiency.
Conclusion
DQCRANES' successful delivery of a European standard 10 ton single girder gantry crane to an asphalt manufacturing plant in South Africa. With its cost-effectiveness, flexibility, and reliability, this 10 ton gantry crane type is well-suited to meet the demands of South Africa’s growing infrastructure sector.
DQCRANES is dedicated to delivering customized material handling solutions that exceed client expectations. If you're looking for reliable, high-quality cranes tailored to your specific needs or need 10 ton gantry crane price, DQCRANES is here to help.
Contact us today to learn more about our products and services!
