Background
The plastic products manufacturing industry in the
Philippines is experiencing rapid growth, driven by increasing demand for consumer goods and industrial products. As a result, manufacturers are constantly seeking ways to improve their production processes and optimize their operational efficiency. Material handling plays a crucial role in the manufacturing process, and having the right equipment in place is essential for maintaining a smooth and efficient workflow.
Client's Requirements
Our client, a prominent plastic products manufacturer in the Philippines, recently built a new facility to expand production capacity, requiring a reliable and versatile lifting solution that can easily adapt to their production environment.
- Firstly, the client needed a portable crane system that could be easily moved and repositioned to accommodate different work areas within their facility.
- Additionally, considering the expense of their new facility and its production machinery, the client also needed a system that would be cost-effective, and versatile to meet the demands of their lean manufacturing process.
- Furthermore, the client emphasized the importance of safety and precision in their material handling operations, requiring a solution that minimizes the risk of accidents and ensures accurate positioning of loads.
Solutions
They eventually reached out to us - DQCRANES, a one-stop crane solution services provider. Our sales engineer recommended a
portable gantry crane 1 ton with A-frame designs for flexibility and to meet the demands of multiple parts of their production process. Equipped with heavy-duty casters, the gantry crane can be easily maneuvered to different locations within the facility, allowing for maximum flexibility in material handling operations.
Technical Parameters
- Lifting capacity: 1 ton
- Span: 5m
- Lifting height: 3m
- Crane traveling speed: 8m/min
- Hoist lifting speed: 3.4m/min
- Hoist traveling speed: 11m/min
- Power supply: 220V, 60Hz, 3phase
- Control mode: Remote control
Design Details
Steel A-Frame Design:
- The steel A-frame design of the fixed height gantry crane includes horizontal beams that form the top and bottom of the A-shape, as well as vertical support legs that provide stability and support, providing a sturdy and reliable structure for lifting and moving heavy loads.
- The A-frame is typically constructed from high-quality steel, which offers the strength and durability needed to support the crane's lifting capacity.
- The A-frame design also allows for easy assembly and disassembly, making the crane highly portable and suitable for use in various locations.
electric chain hoist:
- The electric chain hoist is a crucial component of the small portable gantry crane, providing the power and control needed to lift and move heavy loads with precision and efficiency.
- The 1 ton electric chain hoist is typically mounted on a trolley that travels along the top beam of the gantry crane, allowing for horizontal movement of the lifted load.
- The electric chain hoist is equipped with a durable chain that is driven by an electric motor, providing smooth and reliable lifting operations.
- The electric trolley hoist is controlled by a handheld pendant or a remote control unit, allowing the operator to precisely position the load with ease.
Safety Device:
- The mobile gantry crane for sale is equipped with various safety devices to ensure safe operation and prevent accidents. These safety features may include overload protection, emergency stop buttons, limit switches, and locking mechanisms to secure the load during lifting and lowering.
- Additionally, the movable gantry crane may have built-in safety features such as anti-sway control to minimize load swinging and ensure precise positioning of the load.
Why Choose 1 Ton Mobile Gantry Crane?
One of the primary benefits of using a 1 ton portable gantry crane is the increased efficiency it provides. These cranes are designed to be easily maneuverable, allowing them to be quickly positioned wherever they are needed on the manufacturing floor. This means that workers can easily move materials and products from one area to another without wasting time or energy.
Safety is a top priority in any manufacturing environment, and portable gantry cranes can help improve safety standards. With their sturdy construction and reliable lifting capabilities, these cranes can help prevent accidents and injuries that may occur when manually lifting heavy materials. Additionally, many portable gantry cranes come equipped with safety features such as locking casters and adjustable height settings to further ensure the well-being of workers.
Another key benefit of using a 1 ton portable gantry crane is its versatility. These cranes can be used for a wide range of lifting and moving tasks, making them an invaluable tool in the manufacturing process. Whether it's lifting raw materials, moving finished products, or transporting equipment, a portable gantry crane can handle it all with ease.
Investing in a 1 ton portable gantry crane can ultimately lead to cost savings for a plastic products manufacturing company. By streamlining the lifting and moving process, these cranes can help reduce labor costs and minimize the risk of product damage. Additionally, their portability means that they can be easily moved and utilized in different areas of the manufacturing facility, eliminating the need for multiple fixed-position cranes.
Space is often at a premium in manufacturing facilities, and portable gantry cranes are designed with this in mind. Their compact and collapsible design allows them to be easily stored when not in use, freeing up valuable floor space for other operations. This space-saving feature is especially beneficial for smaller manufacturing facilities or those with limited space for equipment.
- Easy Installation and Maintenance
Portable gantry cranes are relatively easy to install and require minimal maintenance, making them a convenient and practical choice for plastic products manufacturing companies. Many models are designed to be assembled without the need for special tools or equipment, allowing for quick setup and minimal downtime. Additionally, routine maintenance tasks such as lubrication and inspection are straightforward and can be easily performed by in-house staff.
Looking for a reliable and affordable lifting solution for your plastics manufacturing? Our
1 ton gantry cranes are perfect for handling molds, materials, and more.
Contact us and Shop now!
